Technology Providers
After you have gained some knowledge on appropriate anaerobic digestion technologies for your operation, you are ready to contact technology providers. You may choose to hire a consultant who will guide you through the process of technology provider selection. However, make sure that the consultant is not tied to a specific technology provider. Some technology providers may assist you with project financing, although it is also important to consider all financing options.
The advantage of going with a company that has a large number of successfully operating projects is lower risk. Some of the newer companies offer novel systems that can be advantageous compared to conventional systems, however there is more risk in investing in a newer technology provider. Newer technology providers should be considered, but you need to make sure that technologies have been successfully demonstrated on-farm at a large scale. You should ask to speak with producers who have been involved in demonstrations. Many companies will also have published case studies which they can provide.
A company that specializes in anaerobic digestion of manure may be a good choice. Several companies have emerged who specialize in anaerobic digestion of food and yard wastes collected in urban areas. Manure is very different from these urban wastes, and technologies developed for food and yard waste may not work well for anaerobic digestion of manure.
Many technology providers have regions where they have had a lot of success, and may not be willing to move outside of their current service area. Companies that have experience working in the Mountain West region and are familiar with the challenges associated with working in arid climates may be a more suitable choice.
Some companies may only offer one technology type (i.e. complete mix, plug flow, upflow sludge blanket, or fixed film). Make sure you work with a company that offers technologies suitable to the waste generated at your farm (see above section "Guidance for Anaerobic Digestion Technology Selection" and the online decision support tool).
You need to be sure of what services the company provides, and determine if you will need to find additional support for other services.
Many technology providers have published case studies of their technology. If such publications are available, you should review them. This will help you compare performance of various technologies.
Some technologies will require pretreatment of waste. This can add substantial capital and maintenance costs to operation of an anaerobic digester. One example is pretreatment of waste to remove inorganics (rocks, soil, and/or sand). Make sure you understand the entire process before investing.
Make sure you understand how long it will take to install the system and what the expected lifetime for the system is.
Different technology providers will provide different guarantees and/or warrantees and you should understand the details of those so that you can make comparisons between different companies.
The end-product of anaerobic digestion is a slurry, which can either be land applied or must be disposed of (see Handling of End-Products in Step 1: Understanding Anaerobic Digestion and Consideration of Technical Feasibility). Some technology providers do not provide support for handling of end-products and you need to make sure you consider how you will handle the end product. The costs and maintenance of handling end products must be considered in the project feasibility study. You will need to determine how much support the technology provider or consultants you are working with can provide in this area.
Make sure you understand who will be the project team and that you are comfortable with the design-build process.
Installation of an anaerobic digester will increase maintenance required for animal waste management compared to composting or lagoon management (see Step 5: Maintaining Your Anaerobic Digester). You need to make sure that the technology provider you work with is clear about maintenance activities which will be required after initiation of operation. Anaerobic digester operation will be more successful if the technology provider provides a clear plan for maintenance activities and training on these activities.
As with any large capital investment, it pays to research financing options. Numerous federal and state funding programs that provide grants, reduced interest loans, and/or tax credits for anaerobic digesters. A good place to start your research is the U.S. Environmental Protection Agency Ag Star website.
Several technology providers offer loans directly for anaerobic digestion projects. The technology provider may also help you to navigate through the numerous federal and state grant or loan programs that are available. The technology provider might be able to connect you with privately funded niche programs, including greenhouse gas mitigation programs.
Your local ag bank may be your best financial resource. While the technology provider might be able to help coordinate project financing, be sure that you fully understand the project financing package offered.
Below follows a list of technology providers at the date of this writing (November, 2011) and information useful to selection. Of note is that this is list contains only those companies that were able to obtain information on and is not an exhaustive list of all technology providers.
Business Name | Year Established | # Employees | Services Provided | # Operational Digesters | Digester Locations | AD Technology Types | Works in CO/NW Region | Case Studies | Operational Requirements on Specific Digester Technologies | Pre Treatment Steps | Additional Notes |
---|---|---|---|---|---|---|---|---|---|---|---|
RCM Digesters | 1982 | 35 | Full service | Larger US firm with upwards of 30+ digesters | Digesters are located in North East of USA, with a few international projects | Plug Flow, Complete Mix, Covered Lagoon | Not Looking to expand at the moment | LINK | RCM digesters is very focus on Financial aspects of AD systems, implementation and operational requirements are determined after financial assessments. | Pretreatment is done for manure streams when high ammonia is reached or if nitrogen is concern for farmer. | RCM is a more traditional AD installer firm. They have a host of case studies and have implemented a lot of financially sustainable digesters. |
Environmental Energy and Engineering Co. | 2000 | 16 | Full service | 4 | California, Indiana, Washington | Complete Mix | Could potentially expand | EEE specializes in conventional digester with pretreatment and post treatment extensions. EEE tends to work with clients who are under legal action to control nutrients. | Pretreatment is done with a recycling liquid solid separator combined with a air stripping ammonia removal process | EEE niche is the ability to not only install digester but they also preform Climate assessments. Also have R&D sector working with publication services to expand research opportunities. | |
American BioGas | 2006 | 10 | Design, Feasibility, and consulting | 1 digester in US, Have done support for multiple projects. | Germany, USA | Complete Mix | N/A | LINK | American Biogas focus is on above ground Complete Mix Mesophilic reactors with low solids content. "Effluent is treated to the standards required by EPA" | Chemical addition with mixing and heating before entering main tank. | American biogas Company ( AMBICO) is a supporting consulting firm assisting in design and feasibility. Currently they have one operational digester In US. They are tied to desings and research coming from Europe and implementing in US. |
Andigen | 2004 | 5 | Full Service | At least 4 operational with desing assistant on more | Canada and USA | Induced Blanket Reactor (IBR) | N/A | LINK | Andigen focuses on lower solids waste primarily in chickens, pigs and food substrates. The IBR process is a modified UFASB where additional considerations are given to sand removal, plugging and upflow sludge blanket quality. | Pretreatment is done by heating the waste, running through a liquid solids separator, then balanced for pH. Slowly rotating auger in the top of the tanks to eliminate plugging | Andigens won the AE50 award in 2007 and for their innovative solution for inhibiting plugging on their reactors. Andigen is known for innovative problem solving and close ties with farmers and producers. |
GHD Inc. | 1994 | 100+ | Full Service | Largest firm in US with 40+ operational digesters | USA | Plug Flow with Linear Mixing Components | Have not yet | LINK | GHD Inc. has a wide project base including multiple treatments for influent and effluent. Focus on minimum pumping with gravity fed bacterial treatments and low chemical dosing this reduces operational complexity and energy requirements. | Pretreatment is done on multiple stages with de-ntirfication step implemented if needed based on circumstances. GHD can address phousphours loading. Biogas is dehumidified using a condensate trap and chiller with oxygen addition allowwign for addtioanl purficiation process | GHD is well established AD firm with a host of operation digesters and a good history of successful operations |
Avatar Energy | 2005 | 20-30 | Full Service including feasibility studies | 7 (3 more in design phase) | All in California | Plug Flow | Depends on project | LINK | Avatar energy takes advantage of using steam to push manure and add moisture, produces products that are scalable from mid size to large scale dairy producers. | Manure is heated to above 100°F and then adds moisture with steam to aid in pumping | Systems can handle up to 15%. Avatar Energy has good track record with steam system as it works well with manure. |
Bekon | 1992 | 55 | Full service in Europe. | Does consulting work in USA 17 (none directly in USA) | All in Germany | Dry digester (Batch/leachate) | No | LINK | Bekon uses a dry digester technology and has received some fairly efficient gains in Methane production. Bekon has shown the ability to treatment substrates at 50-75% solids. Bekon has not yet expanded to US but has plans to do so. | No real pretreatment is used, manure is piles and then water is percolated over to create leachate. | Bekon has done consulting work in the US company kedco. Total number of US projects is still limited. |
Stewart Environmental | 1985 | 30 | Consulting only | Feasibiity studies only | Work in Colorado and Northern USA | Range of systems including Complete missed and plus flow | Yes | LINK | Stewart environmental is a consulting firm which work with AD systems, as well as other environmentally related project's. They are leaders in their industry in feasibility studies and have produced several for the Colorado area. | Systems vary depending on project | Stewart environmental is a smaller firm which has done work in Colorado. And is looking to expand in the future. |
BioFerm | 2007 | 40 | Full service | 28 (world wide projects) | BioFerm is owned by Viessman Group which does projects all over the world. Most projects in Germany several located in Wisconsin. | Dry digester (Batch/leachate) | Most project located in WI region would like to expand out to rest to country | LINK | BioFerm has a dry digestion process that can handle up to 75% TS for manure waste and shows production in range of 15-25 m3 of biogas per tonne of substrate. | N/A | BioFerm is a leader in AD in Europe and has ability to handle higher solids wastes while still reaching reasonable % methane content and extraction. Will be company to watch for if they decide to expand to US. |
Applied Technologies | 1986 | 35 | Full Service | Worked on at least 100 projects in US | One of the Leading AD desing firms in USA | Complete Mix, Plug Flow and UASB | None in CO. Most located in Wisconsin, Minnesota, Illinois and Iowa | LINK | ATI has a laundry list of case studies and examples to work off of. They have installed traditional systems, high tech systems, low cost systems across a range of producers including Dairies, Food Wastes, MSW and Industrial sectors. | ATI has designed specific pretreatment options, tends to focus on more traditional steps such as clarification/filtration | ATI is a full service engineering firm capable of a range of different projects and designs. They are seen as one of the industry standards for AD systems in the US. |
Ecovation | 2008 | 15-20 | Full Services | Subsection of ECOlab | Currently have 6 digesters | All Current Digesters are in Minnesota | UASB, Complete Mix and Fixed Film Depends on Project | LINK | Ecovations offers custom Influent of Effluent comprehensive services with Waste solution steps (Liquid solid separation) Pretreatment, Production & Operations | Pretreatment is done on a per substrate basis with the addition of chemical additives such as ammonium sequestration optional based from total loading rates | Ecovations tends to focus only on Dairy Farms or co-digestion streams with Low Solids content. Current have system that operate at around 10 TS% |
Environmental Fabrics | 1993 | 6 | Specialized Tech | Has implemented 200 plus covers worldwide | USA/Mexico and other part of the developing world | Covered Lagoon | no case studies in Colorado | LINK | Enviromental Fabrics offers state of the art HDPE covers to trap biogas and transport to a genset. They offer a low cost solution to odor complaints or green house gas emission reductions. | System does not take pretreatment into account is only there to collect any gas coming off the lagoon that would otherwise be lost to the atmosphere. | Environmental fabrics offers a range of permeable and non-permeable products such as: high-density polyethylene (HDPE), linear-low density polyethylene (LLDPE), polypropylene (PP), reinforced polypropylene (PPR), polyvinyl chloride (PVC), XR-5®, and ethylene propylene diene monomer (EPDM). Other specialty membranes are available. |
For questions or more information, contact Dr. Sybil Sharvelle at Sybil.Sharvelle@Colostate.edu